Fiber Laser Technology’s Role in Augmenting Manufacturing Industries’ Performance

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Fiber lasers provide distinctive capabilities that allow manufacturers to create a variety of precise marks. They are extremely popular in laser-assisted manufacturing industry for giving quick ROI, outstanding reliability, reduced running costs, and a small footprint. Laser fibers have become the choice of manufactures, over conventional laser design, widely as they prove to be far more cost-effective.

Laser marking techniques involve metal or plastic components with engraved marks mostly or make use of ablating the surface layer to expose the contrasting material beneath. For both the processes, high energy pulsed layer and process debris is required. Some of the key benefits of laser marking are ability to generate high contrast, identification and easy readability on industrial and consumer goods. Moreover, it can also engrave computerized bitmap and vector patterns such as logos or texts, onto various metallic and nonmetallic materials by using non-contact process.

Process of Laser Making

There are a number of traditional laser marking techniques which includes color change in surface, engraving physical mark onto surface, revealing a surface layer of material by etching another and highly contrasting layer from below. On these techniques are used on different kind of materials. The reason why laser marking is highly preferable by the manufacturers is because they are flexible, fast and make use of non-contact marking process which means the process doesn’t stress the component parts. In addition, laser marking is effortlessly legible and highly repeatable.

Quality Control Standards

As mentioned earlier that laser marking technique requires process debris, there are a set of strict requisites for bearing manufacturing. Bearing housing marking uses laser in combination of induced surface color change and minimal etching process. This application can be done by using the newly developed fiber laser usually used for welding and cutting tasks. This advanced fiber laser marking machine can also be used for marking processes.

Although, opting for the new fiber laser will require high contrast mark on the bearing housing via thermal induction but in return, it will give reduced raised recast, fewer productions of debris and greater end-user convenience that further means incomparable reliability and longer lifetime. Moreover, this flexible fiber tool can be used for variety of applications.

Benefits of Fiber Lasers

The core benefits of fiber lasers, as mentioned above, are improved optical performance, elevated yield of component, durability, exceptional reliability and system flexibility.

In addition to these, following are some other benefits of fiber lasers:

§  No exhibition of deficiency in spot size performance found in other laser designs; the spot size remains small, steady and conventional.

§  Manufacturing tools equipped with fiber lasers give quick results and lower power level

§  Fiber laser technology has the preferred choice over conventional flash-lamp pumped solid sate for its reliable operation and power modulation flexibility. It provides lesser maintenance costs, better production quality and longer up-times. They are also physically robust, favoring the crucial industrial environment.

§  Overall, the biggest advantage of all these benefits of fiber laser marking machine is that it allows the end-user to focus entirely on the business demands instead of worrying about laser maintenance.

Profitability for Industrial Manufacturers

In every industry, the selection of a tool for any application depends on its performance, reliability and cost-effectiveness. Due to rapid growth and advancement in the manufacturing industry, component assembling is becoming increasingly complex and business demands are becoming extremely diverse in nature. Hence, under such circumstances and business needs, fiber laser technology enhances the process control and provides favorable financial results for the industrial manufacturers.Visit www.heatsign.com

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Fiber Laser Marking Machines – Today’s Tools That Mark Your Permanent Identity

 

With the market for all sorts of products expanding uncontrollably, the need to differentiate between the various brands and to make out between original and copied versions has led to businesses turning towards laser marking technologies for a more stronger impression.

The trend of laser marking has been on a considerable rise over the decades, especially due to its popularity as a medium used for labelling. While the benefits are uncountable, it is most widely used in identifying product inventories and is suitable to provide information on products to customers. Its flexibility for use in industrial and commercial sectors has not been unknown. In fact, people use a fiber laser marking machine for optimal results.

How Does a Fiber Laser Marking Machine Work?

Although, there are a number of laser marking machines available in the market, the latest state-of-the-art technology used widely is the fiber laser machine. This machine is the best option existing that uses fiber-pumping technology to “dope” fibers with a unique earthy element like Ytterbium.

Using this element (Ytterbium) in a laser marking machine increases the ability of fibers to carry high-emitting diodes, which are pumped to optical heads through the fibers. At this point, the light beam expands to produce the capability of laser marking. The light beam is then able to mark a variety of materials using any one of the following four methods:

1.     Removal of a layer of any material or Ablation

2.     Etching of material surface to change color or Carbon Migration

3.     Bonding

4.     Laser Engraving

Laser marking applications are suitable with a several material types. These can range from leather to plastics and metals as well. The different kind of metals that fit perfectly to the fiber laser engraving criteria include silver, bronze, gold, stainless steel and platinum. Other materials and elements that respond positively to fiber laser marking include copper, aluminium, carbide, tungsten and medical grade alloys.

Different Ways That a Fiber Laser Marking Machine Can be used

A fiber laser marking machine that uses fiber lasers is also known as a laser engraving machine due to the resulting surface patterns produced during the ablation process. The laser machines are used for an array of applications including:

·        Laser Cutting

Light laser cutting is another method widely popular in the jewelry industry. Light metals are often used in monograms, name cutouts, and other design cutouts. 

 

·        Medical Devices & Equipment

Laser marking is used to its maximum potential in the healthcare sector. Several medical products like surgical devices require repeated fertilization (at high temperatures), and the identification marks engraved by the marking machine should be permanent and durable to endure the cleansing process. These engravings should not interfere with the health of the patient therefore; fiber laser marking machines are perfect for the job.

 

·      Jewelry Carving

This application involves the creation of distinctive marks to brand or identify ornaments. This process has become quite popular for recovery of stolen possessions and copyright protection. The precision by a fiber laser marking machine is also used to initial pieces such as wedding bands or rings with the couple’s marriage date or vows.

Computer parts like printed circuit boards use laser engraving in electronic applications to produce high-resolution, clear images that are acid- and ink-free.

If you operate a retail or manufacturing business associated with these products, then a fiber laser marking machine is just what you need. This is just a preview of the many applications that laser marking technologies are being used for.

Advantages of a Fiber Laser Marking Machine

The fiber laser marking technology has myriad number of advantages over other laser marking systems. The equipment is cheaper and simpler to use than other kinds, due in part to the nominal maintenance required and eradication of any consumables. There are an array of different types of engraving and Laser marking machines available, including:

·        CO2 (Gas laser)

·        Nd: YAG Diode Pumped

·        Nd: YAG Flash Lamp (Solid state)

·        Vanadate (Nd: YVO4)

·        Fiber (Ytterbium) 1070 nm

One of the several benefits of fiber markers is the minimal part replacement. The diodes have a substantial lifespan so budgeting extensively for parts is not needed. When the time comes to replace parts, the work can be done within the field without the need for a qualified expert to perform laser alignment.

The benefit next in line is the convenience. The air-cooled design provides more convenience than models using water for cooling purposes. The quality of a laser beam is also better than most other types of laser marking equipment available out there. When we talk about space requirements, the fiber laser marking machine has an unusually small footprint, which means you can place the equipment in just about any location and operate it without taking plenty space. This feature helps integrate the marking machine into any assembly line easily, a small factory or even a workshop without re-organizing the entire production facility. Overall, a fiber laser marking machine is vastly more cost-effective and convenient than other kinds of engraving and marking machines.

If you want to learn more regarding the latest marking equipment especially a fiber laser marking machine, please contact HeatSign. HeatSign is a reputed seller of a variety of lasermarking tools. To get the best deals, visit our website, www.heatsign.com. 
You can also email us on info@heatsign.com  
or call us on +86 15061477073.